Interest in the integrated gasification combined cycle (IGCC) process is based principally on its
potential environmental benefits. When the gasifier is supplied by oxygen instead of air, IGCC plant
offer the potential to capture relatively pure carbon dioxide (without nitrogen dilution) that could then
be sequestered to virtually eliminate greenhouse gas emissions. There are several gasification
processes in operation as well as in development. These can be broadly divided into three main
categories: fixed bed, moving bed (e.g. fluidised bed) and entrained flow processes. The table
below summaries the typical properties for several gasifiers.
|
Properties
|
Lurgi Moving Bed
|
Winkler Fluidised
Bed
|
Entrained – Phase Gasifiers
|
|
Koppers - Totzek
|
Texaco
|
|
Caking
properties
|
Non-caking to weakly
caking coal
|
Non-caking to medium
caking coal
|
n/a
|
Preferably non-caking
|
|
Particle
size
|
Particles between 6
and
40mm required; no
fines
|
0–8mm
|
Grinding to 90% <
0.1mm
(bituminous coal) or
80–85% < 0.1mm
(lignite)
|
Grinding to 90% <
0.5mm
50% < 0.09mm
|
|
Ash % db
|
Up to 40%
|
Up to 50%
|
Up to 40%
|
Up to 40%
|
|
Ash fusion
|
Deformation
temperature
above temperature in
combustion zone
|
Deformation
temperature
markedly above
gasification
temperature
|
Flow temperature below
1500°C
|
Flow temperature below
1300°C
|
|
Moisture
|
Up to 40%
|
Up to 8%
|
1–2% (bituminous coal)
or
8–10% (lignite) before
grinding
|
Equilibrium moisture less
than 4%
|
|
Sulphur
|
n/a
|
n/a
|
n/a
|
n/a
|
|
Shatter
index
|
High
|
High
|
n/a
|
n/a
|
|
HGI
|
n/a
|
|
Greater than 40
|
Greater than 40
|
|
Rank
|
Lignite - HV
bituminous
|
Lignite - HV bituminous
|
All
|
All
|
|
Volatile
matter
|
n/a
|
n/a
|
High
|
High
|
In IGCC power plants, the coal is gasified and the off-take gas is combusted in gas turbines to
generate electricity. The hot combustion gases are then passed through boilers to produce steam
for further power generation or other industrial use. Thermal efficiencies of 45% higher heat value
(HHV) or greater have been achieved in such plant. Several full-scale demonstration plants are
operating commercially in the USA and in Europe.